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A.        Description: Single Stroke Hydraulic Endformer Model 1701

Includes Options: Opti-Touch cycle start

Approximately 600,000 cycles

Cost for above machine new....................................... $   30,315.00

Cost for machine listed above (Qty. 2)..................... $   24,500.00 each

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B.        Description: Single Stroke Hydraulic Endformer Model 1701

Includes Options: Opti-Touch cycle start

Approximately 200,000 cycles

Cost for above machine new....................................... $   30,315.00

Cost for machine listed above (Qty. 1)......................  $   27,900.00

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C.        Description: Three Hit Hydraulic Endformer Model 1103 Horizontal Top Plate

Includes Options: Opti-Touch, 480 Volt, 3 Phase

Approximately 121,000 cycles

Cost for above machine new....................................... $   48,915.00

Cost for machine listed above (Qty. 1)........................ $  43,240.00

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D.        Description: Three Hit Hydraulic Endformer Model 1103 Vertical Top Plate

Includes Options: Opti-Touch, Panel View, SLC 500 PLC, and Part Lube System

Approximately 400,000 cycles

Cost for above machine new....................................... $   55,865.00

Cost for machine listed above (Qty. 1)........................ $  39,850.00

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E.        Description: Five Hit Rotary Indexing Endformer Model 1385 - SOLD

F.        Description: Tube End Shaver/Roller - Model 2102

Includes Options: Omron PLC and variable speed drive

Approximately 1,720,000 cycles

Cost for above machine new....................................... $   52,000.00

Cost for machine listed above (Qty. 1)..................... $   16,800.00

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G.        Description: Tube End Shaver/Roller - Model 2102

Includes Options: Light curtains nd variable speed drive

Approximately 466,000 cycles

Cost for above machine new....................................... $   53,990.00

Cost for machine listed above (Qty. 1)..................... $   26,500.00

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H.        Description: Tube End Shaver/Roller - Model 2102

Approximately 177,000 cycles

Cost for above machine new....................................... $   49,900.00

Cost for machine listed above (Qty. 1)..................... $   29,700.00

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Description: One Stroke Hydraulic Endformer Model 1701 with Opti-Touch

   Cost for Serial # 71703-06....................................... $  24,500.00

        Estimated cycles on Serial # 71703-06….600,000

   Cost for Serial # 71703-07....................................... $  24,500.00

        Estimated cycles on Serial # 71703-07….600,000

   Cost for Serial # 71703-08....................................... $  27,900.00

        Estimated cycles on Serial # 71703-08….200,000

   Shipping Crate........................................................... $   875.00 each

Lead Time... Stock to 2 weeks after receipt of order

Warranty:

·        45 day warranty on purchased components

·        90 day limited warranty on perishable/wear items

·        Above does not include labor or travel.

A.        Capacity

1.     Endformers designed for most endforms up to 1-1/2” diameter.

2.     Clamp block opening 1.5”.

3.     Clamp block dimensions 1-1/2” W x 2-3/4” H x 4” L

4.     Punch dimensions .9375” diameter

B.        Clamping Force

1.     Straight push style lock up, will deliver up to approximately 12.5 tons of clamping force, per Wauseon Machine and Mfg. clamp force testing procedures.

C.        Ram

1.   The standard 3 Ό” bore hydraulic cylinder in conjunction with the hydraulic power unit will deliver up to 8 tons of force.

D.        Cycle Rate

1.     The 3 Ό” bore hydraulic cylinder will accommodate approximately 1,000 single- strokes per hour.  (This figure does not include load and unload times).

E.        Standard Components

          NOTE: Specific component brands are subject to change at the discretion of Wauseon Machine.

1.     General

a.      Wauseon Machine Blue

b.     5” Stroke Length

2.     Electrical

a.      Set-Up 440v, 60hz, 3 phase

b.     Allen-Bradley MicroLogix PLC

c.      Allen-Bradley Control Panel Buttons

d.     Allen-Bradley Proximity  Switches

e.      Allen-Bradley Motor Starter

f.       Control Panel Mounted on the Right Hand Side

g.      Cutler Hammer Disconnect

h.      Redlion Part Counter

3.     Hydraulic

a.      Parker Pressure Compensating Pump (15 GPM)

b.     Parker Hydraulic Valves

c.      Parker Hydraulic Cylinder

Note:  Some items will extend lead-time.

$1,400.00

F.        1 Point – Part Lube System                           

1.     Lube applied on:

a.      Tube O.D.

b.     2 Gallons of lubricant to be supplied by customer.

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Description: Three Hit Hydraulic Endformer Model 1103

Cost for Serial # 71107-10....................................... $  43,240.00

        Estimated cycles on Serial # 71107-10….121,000

              Includes the following options:  Opti-Touch

Cost for Serial # 71107-08.................................... $  39,850.00

        Estimated cycles on Serial # 71107-08….400,000

              Includes the following options:  Opti-Touch, Panel View,

                  SLC 500 PLC, and Part Lube

Shipping crate............................................................ $       910.00

Lead Time... 1 to 2 weeks after receipt of order

Warranty:

·        45 day warranty on purchased components

·        90 day limited warranty on perishable/wear items

·        Above does not include labor or travel.

A.         Capacity

1.      Clamp block opening is 1-1/2”.

2.      Clamp block dimensions 1-1/2” W x 2-3/4” H x 4” L

3.      Punch dimension 1.0” diameter shank.

B.         Clamping Force

1.      Straight push style lock up, will deliver up to 12.5 tons of clamping force.

C.         Ram Force

1.   The standard 4” bore hydraulic cylinder in conjunction with the hydraulic power unit will deliver up to 10 tons of force.

D.         Cycle Rate

1.      The 4” bore hydraulic cylinder is capable of up to:

·                    650 three- hit cycles per hour

E.          Standard Components

Specific component brands are subject to change at the discretion of Wauseon Machine.  The specifications listed supersede all literature specifications.

1.      General

a.       Wauseon Machine blue RAL#

b.      Stroke Length-6”

c.       Machine drip pan

2.      Electrical

a.       Set-Up 440v, 60hz, 3 phase

b.      Allen-Bradley MicroLogix

c.       Allen-Bradley control panel buttons

d.      Allen-Bradley proximity  switches

e.       Allen-Bradley motor starter

f.        Cutler Hammer disconnect

g.       Redlion part counter

h.       Control panel mounted on the left hand side

3.      Pneumatic

a.       Parker pneumatic cylinders

b.      Mac pneumatic valves

c.       Norgen FRL

4.      Hydraulic

a.       Parker hydraulic pump (35 GPM)

b.      Parker hydraulic valves

c.       Parker hydraulic cylinders

H.         Training:

1.      Wauseon Machine will provide 1 day training at Wauseon Machine free of charge.

2.      See Terms & Conditions for start-up information.

I.  Automation:

1.      Wauseon Machine can provide quotes for automated systems such as; coupling, nut feeders, magazine and belt style tube loaders at the customers request.

Note:  Some items will extend lead time.

NOTE:  Although the model 1103 Endformer is equipped with a low voltage sensor on the flagstop, the sensor is not meant to be used as a cycle start.  Because of the diversity of  manufacturing requirements, we have quoted light curtains and start buttons under the options category.  Wauseon Machine and Manufacturing, Inc. strongly recommends the use of light curtains and palm buttons for the safety of machine operators.

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Description: Tube End Shaver/Roller - Model 2102

Cost for Serial # 39000-14 (reconditioned) ......... $  16,800.00

       Estimated cycles on Serial # 39000-14 …. 1,720,000

       Includes the following options
          Ψ     Variable speed drive

       List of items reconditioned

          Ψ    Hydraulic pump rebuilt

          Ψ    Coolant pump rebuilt

          Ψ    Spindle bearings replaced

          Ψ    Cylinders rebuilt

Cost for Serial # 72106-01................................. $  26,500.00

Estimated cycles on Serial # 72106-01 …. 466,000

       Includes the following options
          Ψ     Light curtains, variable speed drive

Cost for Serial # 72108-01................................. $  29,700.00

Estimated cycles on Serial # 72108-01 …. 177,000

       Includes the following options
          Ψ    NONE

Shipping Crate......................................................... $        720.00

Lead Time... 1 to 2 weeks after receipt of order

Warranty:

·        45 day warranty on purchased components

·        90 day limited warranty on perishable/wear items

·        Above does not include labor or travel.

A.              Tool Positioning and Tool Closing

1.                The Model 2102 Endfinisher allows for independent adjustment of Tool Positioning and Tool Closing.

a.                This provides the ability to fine adjust the location of the tools on the part without effecting the diameter of the part or fine adjust the diameter of the part without effecting the location of the tools on the part.

B.              Clamping Force

1.                The clamp cylinder, tool position and tool close cylinders are hydraulic driven.

2.                The clamping cylinder supplies 5,000 lbs. of force.

C.              Tool Close Force

1.                The tool close cylinder will deliver 4,000 lbs. on a 10 degree taper.

D.              Cycle Rate

1.                The cycle rates will vary with the type of operation and material.

2.                Typical cycle rates range from 4 seconds to 15 seconds.  This time does not include load and unload times.

E.              Variable speed drive

1.   Benefits due to variable speed spindle drive (300 to 3000 RPM).

a.                Greater control of surface quality on finished part.

b.                Greater control of parameters affecting tool life.

F.               Mechanical Features

1.                The head will be mounted on a precision slide assembly to minimize backlash and friction.

G.        Standard Components

          NOTE: Specific component brands are subject to change at the discretion of Wauseon Machine.

1.     General

a.      Wauseon Machine Blue

b.     Positive displacement coolant pump for high flow output (7 gpm).

c.      Parker liquid filter inline with pump.

d.     Full drip pan for machine.

2.     Electrical

a.      Set-Up 440v, 60hz, 3 phase

b.     5 hp TEFC Motor on spindle unit

c.      Allen-Bradley PowerFlex 40 inverter drive

d.     Opti-touch cycle start button.

e.      Allen-Bradley MicroLogix

f.       Allen-Bradley Control Panel Buttons

g.      Allen-Bradley Proximity  Switches

h.      Allen-Bradley Motor Starter

i.       Cutler Hammer Disconnect

j.       Redlion Part Counter

k.      Control Panel Mounted on the Right Hand Side

3.     Pneumatic

a.      Mac Pneumatic Valves

b.     Parker Pneumatic rotary actuator

c.      Parker FRL

4.     Hydraulic

a.      Parker Hydraulic Pump (4 GPM)

b.     Parker Hydraulic Valves

c.      Parker Hydraulic Cylinders

5.     The specifications quoted above supersede all literature specifications.

H.        Training:

1.     Wauseon Machine will provide 1 day training for up to four employees at Wauseon Machine free of charge.

I.                Standard Tooling

1.                Wauseon Machine Model 2102 Shaver/Roller uses 1.50” W x 1.50” H x 3.00 L clamp blocks and a 3 piece set of cutters/rollers with holders.

Note:  Some items will extend lead-time.

D.     Customer specified electrical      

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Lead Time

·With Purchase Order authorization and proper sample part and gage support from the customer during

the project, deliveries of all the above equipment can be complete within lead times indicated above.

Terms:

·        30% with purchase order.

·        60% upon approval at Wauseon Machine's plant, prior to shipment.

·        10% Net 30 from delivery.

·        Wauseon Machine offers and suggests approval to be made by the customer’s personnel at our facility at the time of shipment.  If so instructed by the buyer, Wauseon Machine will ship equipment or goods without a buy off at our facility.  However, the buyer will then assume the burden for costs associated with any  field service necessary that may have been performed prior to shipment had proper approval procedures been followed.

·        Upon completion of this order, the customer will be notified of Wauseon Machine's readiness for approval.  If the buyer cannot approve the equipment or goods in a timely fashion (within two weeks), Wauseon Machine reserves the right to bill in full all charges associated with the subject purchase and the purchaser agrees to pay those charges as if the equipment had been shipped.  At Wauseon Machine's discretion, additional charges may be billed to the purchaser for storage.

·        Issuance of a purchase order or any other form of authorization to perform work as outlined in accompanying quote constitutes acceptance of the terms and conditions of Wauseon Machine and Manufacturing, Inc.  Acceptance of equipment or goods for each of the machines or items quoted constitutes approval of the design and bill of materials used in the machine and its fitness for use.  The customer agrees to indemnify and hold harmless Wauseon Machine and Mfg., Inc., for any and all damage, losses and/or injury directly or indirectly caused by a failure of or use or misuse of the services, item or machine provided by Wauseon Machine and Mfg., Inc.  This exclusive offer for sale is for machinery and/or tooling only and does not include the rights to the design or technology associated with fulfillment of this order.  This does not relieve Wauseon Machine and Mfg., Inc., of the responsibility for faulty workmanship.  The accompanying quote and these terms are the exclusive offer for sale and are not subject to waiver, amendment, or change except by a specific waiver written and signed by the officers of Wauseon Machine and Manufacturing, Inc.

·        This quote is good for 30 days from the above date.

Specifications:

·        The specifications contained in this quote supersede any specifications stated in other literature.

Start-Up:

         * See specific detail in quote.

         * Technical Service Rate

North America is $90.00 per hour per person (in plant), with travel at $70.00
                                            per hour per person including travel and waiting time, plus all expenses.

         * General Service Rate

North America is $85.00 per hour per person (in plant), with travel at $70.00
                                            per hour per person including travel and waiting time, plus all expenses.

      * International Service Rate is $ 100.00 per hour per person, including travel and waiting time, plus expenses and requires a two man minimum.

Cancellation:

·        Upon cancellation, charges in the amount of $70.00 per hour for work performed up to time of cancellation plus material related costs will be billed to purchaser.

Warranty:

·        To be determined

Shipping:

·        All machines and items are quoted FOB Wauseon Machine, either Wauseon, Ohio or Kendallville, Indiana.  The customer is responsible for shipping charges and any crating charges that may be incurred.

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