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[Staff] [Documentation] [Tool Dev.] [Design / Standard] [Design / Pneumatic] [Tooling Design] [Electrical Design] [VIA software] [Quality]

Engineering
A. Software

1) 7 CAD stations

  1. SolidWorks 2000 - 7 seats
  2. eDrawings 1.4 -7 seats
  3. Toolbox/SE 6.0 - 7 seats
  4. AutoCAD 2000 - 1 seat
  5. VIA - 1 seat
  6. CADKey 7.5 - 7 seats
  7. Milestones Project Management Software - 1 seat

click on animated
eDrawing to download
Sprung Punch.exe

B. Staff

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1) 7 Engineers

  1. Tooling design
  2. Mechanical design
  3. Electrical design

C. Documentation

1) Past jobs

2) Machine manuals
3) Vendor library

 

D. Tool Development / Prototype

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 1) Equipment for tryout

 

2) Sample runs
3) Capability studies
4) Part layout
5) Tooling design & development
6) Product design
7) Setup information

 

E. Design

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1) Standard Machine Design

  1. 1000 Series Endformer
  2. 1100 Series Endformer
  3. 1200 Series Mini-Endformer
  4. 1300 Series Endformer
  5. 1700 Series Endformer
  6. 2100 Series Endformer
  7. 3000 Series Endformer
  8. 3200 Series Endformer

2) Custom Machine Design

  1. Pneumatic powers benders
  1. CAD Design
  2. Turn key systems
  3. Secondary Operations, such as endforming, can be integrated
  4. FMEA's are completed on every bender built
  5. Toggle & straight push bend units available
  6. Built with customer specified components
  7. Built ergonomically with the operator in mind
  1. Auto Loaders
  2. Load chutes
  3. Fixtures
  4. Assemblers
  5. Test equipment

3) Tooling Design

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  1. Single bead
  2. Double bead
  3. SAE endforms
  4. O-ring face seal
  5. Saddle flare
  6. Swage
  7. Quick connect bead
  8. Hose barbs
  9. O-ring grooves

4) Electrical Design

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  1. 3 employees have had FANUC training
  2. Controlled documentation
  1. Electrical Schematics
  2. Programs
  3. PLC manuals

c. VIA software

  1. 3rd party software package add-on used with AutoCAD
  2. Flexible drawing format
  3. Bill of Material with advanced editing features
  4. Pre-drawn circuits like 3-phase motors
  5. Over 250 control device symbols
  6. Utilize your title block automatically
  7. Dynamic coil/contact cross-referencing 
  8. Panel builder
  9. IF (Item Finder) electronic catalog
  10. Block Builder for easy customization
  11. Automatic device & wire numbering  

d. Capable of Programming different PLC's

  1. Allen-Bradley
  2. Omron
  3. Parker (CTC)
  4. GE

F. Quality

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  1. FMEA's as required
  2. Buyoffs and signoffs
  3. Print and process review
  4. Traceability
  5. Kickoff meetings
  6. Design review meetings (internal and with customer)
  7. Print checking